Services
Iris Optics supports projects where optical performance, measurement rigor, and manufacturing reality have to meet.
Optical Metrology System Design
End-to-end design of custom optical measurement systems tailored to your specific hardware and performance requirements.
Typical Problems Solved
- Off-the-shelf metrology systems do not meet custom requirements.
- Need to translate optical physics into a repeatable measurement concept.
Deliverables
- System architecture and optics specification
- Sensor and illumination selection
- Prototype metrology design
Ideal Customer
R&D and advanced hardware teams needing precise, custom optical measurements.
Machine Vision & Automated Optical Inspection
Developing robust automated inspection workflows for high-volume manufacturing environments.
Typical Problems Solved
- Manual inspection is slow, subjective, and prone to escapes.
- High false-reject rates with existing AOI systems.
Deliverables
- Automated inspection recipes
- Lighting and imaging optimization
- Inspection capability reports
Ideal Customer
Manufacturing teams scaling production and needing reliable automated defect detection.
Manufacturing Test Development
Translating lab measurements into robust, operator-friendly manufacturing test stations.
Typical Problems Solved
- Lab measurements cannot be scaled to the factory floor.
- Test times are too long or setups are too sensitive.
Deliverables
- Test station SOPs
- Gage R&R studies
- Cycle time optimization plans
Ideal Customer
NPI teams transitioning products from prototype to mass production.
Supplier & Cross-Site Test Correlation
Ensuring measurement consistency across different internal labs and external vendor sites.
Typical Problems Solved
- Discrepancies in measurements between supplier and OEM.
- Ambiguity in yield and quality decisions across sites.
Deliverables
- Correlation matrices
- Golden sample programs
- Data governance strategies
Ideal Customer
Operations teams managing complex global supply chains with multiple test nodes.
Test Data Analysis & Dashboards
Building pipelines and dashboards to monitor optical KPIs, yields, and process capabilities.
Typical Problems Solved
- Drowning in high-dimensional optical test data.
- Lack of visibility into build-to-build trends.
Deliverables
- Data pipeline architecture
- KPI dashboard implementations
- Yield and Cpk analysis reports
Ideal Customer
Engineering leaders needing clear, actionable insights from complex optical data.
Failure Analysis & Root Cause Support
Investigating complex optical performance issues and identifying the root cause.
Typical Problems Solved
- Unexplained optical artifacts or yield crashes.
- Difficulty isolating whether issues are design, component, or assembly related.
Deliverables
- Root cause analysis reports
- Corrective action recommendations
- New test method validation
Ideal Customer
Teams dealing with urgent, critical optical quality excursions.
Measurement System Validation
Rigorous validation of existing measurement systems to ensure accuracy, repeatability, and reliability.
Typical Problems Solved
- Lack of confidence in current measurement data.
- Need to prove metrology capability for a critical gate.
Deliverables
- Validation protocols
- System capability reports
- Uncertainty budget analysis
Ideal Customer
Quality and testing teams requiring formal validation of optical metrology equipment.